Traditional Muzzleloading Association

Craftsmanship => Accoutrements => Topic started by: Smokey on December 02, 2023, 02:33:30 PM

Title: What went wrong with the balls?
Post by: Smokey on December 02, 2023, 02:33:30 PM
Dear wise ones.
Please suggest some possible causes so I can begin to trouble shoot this issue.
Lee .530 double cavity mold.

I made a batch of balls that are getting stuck at the muzzle. None of them will load. 
I measured a couple with calipers and compared them against some Hornady balls.  No difference.
Also, I tried a thinner patch. No go. 

The previous batch of balls from the same mold was fine. I don't get it.
What am I missing? What are some possible causes?

Title: Re: The balls got bigger??
Post by: Ohio Joe on December 02, 2023, 02:37:29 PM
Dear wise ones.
Please suggest some possible causes so I can begin to trouble shoot this issue.
Lee .530 double cavity mold.

I made a batch of balls that are getting stuck at the muzzle. None of them will load. 
I measured a couple with calipers and compared them against some Hornady balls.  No difference.
Also, I tried a thinner patch. No go. 

The previous batch of balls from the same mold was fine. I don't get it.
What am I missing? What are some possible causes?

Are you using the same "exact" lead from the previous batch of balls / or did you add some lead that may not be 100% "soft" lead?
Title: Re: What went wrong with the balls?
Post by: Bigsmoke on December 02, 2023, 04:19:33 PM
I agree with Joe.  It sounds like the lead is hard.  Wheel weights, perhaps?
Title: Re: What went wrong with the balls?
Post by: Hank in WV on December 02, 2023, 05:38:35 PM
First thing I thought of also.
Title: Re: The balls got bigger??
Post by: rollingb on December 02, 2023, 06:01:31 PM
Dear wise ones.
Please suggest some possible causes so I can begin to trouble shoot this issue.
Lee .530 double cavity mold.

I made a batch of balls that are getting stuck at the muzzle. None of them will load. 
I measured a couple with calipers and compared them against some Hornady balls.  No difference.
Also, I tried a thinner patch. No go. 

The previous batch of balls from the same mold was fine. I don't get it.
What am I missing? What are some possible causes?

Are you using the same "exact" lead from the previous batch of balls / or did you add some lead that may not be 100% "soft" lead?

Yep, sounds like you might have added some wheel weights to the mix.  :bl th up
Title: Re: What went wrong with the balls?
Post by: Bigsmoke on December 02, 2023, 07:51:37 PM
Do you have a scale that weighs in grains?  If so, weigh 10 Hornady balls, then weigh 10 of your cast balls.
Is it approximately the same?
Title: Re: What went wrong with the balls?
Post by: No Powder on December 02, 2023, 08:40:07 PM
I have been following this thread and as usual, I'm confused. Smokey said he measured both the cast balls and the Hornady balls and found no difference. If that's the case, if the Hornady balls load allright, why wouldn't the cast balls be allright? I must have missed something.🤔
Title: Re: What went wrong with the balls?
Post by: rollingb on December 03, 2023, 01:46:54 AM
I have been following this thread and as usual, I'm confused. Smokey said he measured both the cast balls and the Hornady balls and found no difference. If that's the case, if the Hornady balls load allright, why wouldn't the cast balls be allright? I must have missed something.🤔

It's easier to understand if you take a pure lead ball and "short start" it in the muzzle with an over-sized patch, then pull the patch and ball back out with a pair of pliers.

Now try the exact same thing with a HARD ball that is exactly the same size, it'll be much more difficult to "short start" the harder ball without driving it into the muzzle using a lot more force.

Also look at the pure lead ball after pulling it back out of the muzzle, and see how it was imprintd by the "weave of the patch material" and even possibly formed (just a bit) to the rifling's "lands".   :bl th up

"Something has to give", when "starting" a patched projectile into the muzzle of a bore. 

The harder the ball is, the LESS "give" there is (all other things being equal).  :)
Title: Re: What went wrong with the balls?
Post by: No Powder on December 03, 2023, 01:53:29 AM
Got ya !! Good explanation.
Title: Re: What went wrong with the balls?
Post by: Hank in WV on December 03, 2023, 09:36:51 AM
The deforming of the ball on starting is called obturation.
Title: Re: What went wrong with the balls?
Post by: KDubs on December 03, 2023, 10:37:24 AM
 I too have had issues with less than pure lead balls. 
 I cast .530 with a .015-.018 patch.  somewhere along the line, probably off a trade blanket, cant trust those English, I picked up some bad lead, WW I assume. 
 couldn't get those things to load without a mallet.  makes for nice shiny balls tho.  that mix is gone and i acquired 86 pounds of lead sheet from a friend who cleans out old houses. 
 Try the ball and patch removal advice, eye opening.
kevin
Title: Re: What went wrong with the balls?
Post by: No Powder on December 03, 2023, 11:15:50 AM
Hey Hank, I thought obturation took place when the powder in the breech ignited, and deformed the base of the round ball as it began it's journey of departure. How many new things am I permitted to learn in one day? I may be over the limit already.
Title: Re: What went wrong with the balls?
Post by: waksupi on December 03, 2023, 03:47:54 PM
Dear wise ones.
Please suggest some possible causes so I can begin to trouble shoot this issue.
Lee .530 double cavity mold.

I made a batch of balls that are getting stuck at the muzzle. None of them will load. 
I measured a couple with calipers and compared them against some Hornady balls.  No difference.
Also, I tried a thinner patch. No go. 

The previous batch of balls from the same mold was fine. I don't get it.
What am I missing? What are some possible causes?

Many .54 rifles prefer a .526 ball.
Title: Re: What went wrong with the balls?
Post by: Hank in WV on December 03, 2023, 06:10:17 PM
Hey Hank, I thought obturation took place when the powder in the breech ignited, and deformed the base of the round ball as it began it's journey of departure. How many new things am I permitted to learn in one day? I may be over the limit already.


Oops, looks like you're right according to wiki
Title: Re: What went wrong with the balls?
Post by: Smokey on December 04, 2023, 08:23:05 AM
I agree with Joe.  It sounds like the lead is hard.  Wheel weights, perhaps?

No. There are no wheel weights in the mix. Still might be that the lead is too hard. Threaded ball puller had a tough go digging into the ball. 

 
Title: Re: What went wrong with the balls?
Post by: KDubs on December 04, 2023, 08:56:39 AM
Well something is up, that puller should screw in easily.
 You cast these balls yourself ay.  Hmmm. 
 Well you can always melt the hard ones down and make .526.  those will load.
Kevin
Title: Re: What went wrong with the balls?
Post by: rollingb on December 04, 2023, 11:44:42 AM
I agree with Joe.  It sounds like the lead is hard.  Wheel weights, perhaps?

No. There are no wheel weights in the mix. Still might be that the lead is too hard. Threaded ball puller had a tough go digging into the ball.

Can you make a groove in a ball with your thumb nail? It's not a true scientific test for hardness but it's what I use.   :bl th up
There are actual hardness testers you can buy, but they'er a bit spendy.
Title: Re: What went wrong with the balls?
Post by: Smokey on December 04, 2023, 05:12:08 PM
I appreciate the suggestions and wisdom all of you have shared. Thank you. 

Lead wasn't ideal, I guess. 
I think these are destined to be melted down and turned into a batch of .590s for a .62 smoothie. Less risk of getting them stuck. 
Title: Re: What went wrong with the balls?
Post by: LongWalker on December 04, 2023, 08:12:58 PM
During the years that I shot a Brown Bess extensively, I only used wheel weight lead.  I was casting in a .735" mould, so I had .015" of windage.  They worked fine for all those years.  On the rare occasion when I'd manage to recover one from game, there was no sign of expansion from impact etc.  Great for moose and bison, but perhaps a little bit of overkill for jackrabbits.
Title: Re: What went wrong with the balls?
Post by: Bigsmoke on December 04, 2023, 08:28:17 PM
During the years that I shot a Brown Bess extensively, I only used wheel weight lead.  I was casting in a .735" mould, so I had .015" of windage.  They worked fine for all those years.  On the rare occasion when I'd manage to recover one from game, there was no sign of expansion from impact etc.  Great for moose and bison, but perhaps a little bit of overkill for jackrabbits.

Years ago, I sold two different 4 bore rifles to a fellow.  When I asked if he was hunting in Africa, he said no, just deer.  I guess there is no such thing as overkill.
Title: Re: What went wrong with the balls?
Post by: Winter Hawk on December 08, 2023, 01:22:18 PM
Can I assume that without a patch the balls roll easily down the bore?

~Kees~
Title: Re: What went wrong with the balls?
Post by: KDubs on December 08, 2023, 01:35:27 PM
Good question
Kevin