Thanks to all you guys for responding. I would personally go with the mold ideas. But in my last phone conversation with my friend, he stated that life is now getting in the way. I think our first shoot is on April 7, so at that time I'll inquire how he is making out with his nephews rifle. I looked in my Blue Book of Blackpowder values, to see if I could find this rifle. He said it is a Pedersoli, and I can only find one Pedersoli listed in 38cal. I think it is called the Plainsman Rifle. Poor guy should be out making smoke with that thing instead of it sitting in the corner collecting dust.