Traditional Muzzleloading Association

Craftsmanship => Gun Building and Repair => Topic started by: SquirrelHeart on May 03, 2010, 01:35:04 PM

Title: My first rifle build, Flint Hawken
Post by: SquirrelHeart on May 03, 2010, 01:35:04 PM
Below are some photos of my first attempt at building a rifle, my interpretation of a halfstock flilnter Hawken.  The barrel is a .54 Green Mountain, cut to 33".  All the metal furniture as well as the barrel are browned, the screw heads and barrel keys are fire blued, the triggers cold blued.  I made (almost) every mistake in the book, learned a lot by trying to fix them as I went along.  I welcome any constructive criticisms to help with my next build, a .40 caliber early Lancaster flint rifle.

(http://i120.photobucket.com/albums/o177/gonzomann_2007/Hawken%20Flinter/103.jpg)

(http://i120.photobucket.com/albums/o177/gonzomann_2007/Hawken%20Flinter/104.jpg)


Thanks for looking,
Curtis
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Post by: BEAVERMAN on May 03, 2010, 02:11:18 PM
Nice Job!
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Post by: Spotted Bull on May 03, 2010, 02:32:58 PM
Well the only real problem that I see is that you put the lock on the wrong side....


No, I'm kidding of course it looks great!!
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Post by: Gordon H.Kemp on May 03, 2010, 03:18:51 PM
Looks good ! but the 'Bull" is right , the lock is on the wrong side !
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Post by: Bison Horn on May 03, 2010, 04:19:55 PM
Looks great. That's what I'm looking for in a rifle gun. Don't need all the brass fittings.
 I do get dizzy looking at that lock on the wrong side. :)
Title: Hawken
Post by: greyhunter on May 03, 2010, 04:25:15 PM
That truly shines, anyone would be proud to carry that rifle, even though the picture looks reversed.  ;)  C'est tres bien!
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Post by: Captchee on May 03, 2010, 07:37:26 PM
Ha now . For your first rifle that’s shines
for alittle constructive criticisms
 A couple things  for your next build .
 
 On your shaping .
. See its all about the lines  and proportioning . Take  the comb . Bring the nose of the comb down  so that from the  heal of the butt plate to the nose , you get a strait line .  The line should intersect at the top of the tang to ¼ back ..
 Also don’t trust the angles of casting . Most times you will need to do alittle tweaking . The comb line should  be strait and continues through  its entire length . That includes the butt plate area .
With some rifles  the comb will be curved  IE the roman nose combs . In the case of those  the curve should be clean  throughout . No peaks

 
 The length of the comb is then proportioned  to the length of the wrist    using a 3 to 5 scale . IE  from the b from the  breech end of the barrel  to the heal is 5 . Then the comb will be 3 .
 A simple way to do this without  getting deep into math , is to make a set of  dividers that are pinned to the 3 to 5 “Golden Mean “
 Not all rifles were built this way . But a large % were .

 The other thing I would point out  is  the use of sanding blocks is a must .
 
 Lets look at  the photo of your nose cap  . See how the stock dips  just before the wood . Before you start  the final shaping of the forearm . ,  leave the wood a little high and thick . Put  on your nose cap  and then block san the   top of the barrel channel down  to the top edge of the  nose cap . Then come back and  bring everything in tight and smooth . Doing that will get ride of that little dip  and give you again , clean  un broken lines .

  Sane with  the belly  under the lock mortises .  Bring that area on down  so that  it blends smoothly and thinly into the trigger area .
  Thus you will end up with less block lines .
 Which will be real important on your long rifle .

 Again nice job . Not bad at all . Well done
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Post by: Ironwood on May 03, 2010, 09:40:03 PM
Beautiful job!  I can see why you are proud of that one.  Can't wait to see what the next one looks like.
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Post by: PJC on May 03, 2010, 09:55:59 PM
That rifle will look a whole lot better.
Resting on top of a fat white tail.

But until then. It looks just fine.

Keep at it. I see some great workmanship and it will only get better with each passing rifle.

PJC
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Post by: Roaddog on May 04, 2010, 06:36:01 AM
Very nice job. :rt th
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Post by: butterchurn on May 04, 2010, 11:18:03 AM
You did very well for your first!  It is very good!
Title: My first rifle build, Flint Hawken
Post by: SquirrelHeart on May 04, 2010, 11:41:23 AM
Quote from: Captchee
...
 On your shaping .
. See its all about the lines  and proportioning . Take  the comb . Bring the nose of the comb down  so that from the  heal of the butt plate to the nose , you get a strait line .  The line should intersect at the top of the tang to ¼ back ..
 Also don’t trust the angles of casting . Most times you will need to do alittle tweaking . The comb line should  be strait and continues through  its entire length . That includes the butt plate area .
....
 The length of the comb is then proportioned  to the length of the wrist    using a 3 to 5 scale . IE  from the b from the  breech end of the barrel  to the heal is 5 . Then the comb will be 3 .
 A simple way to do this without  getting deep into math , is to make a set of  dividers that are pinned to the 3 to 5 “Golden Mean “.....
 The other thing I would point out  is  the use of sanding blocks is a must .
 
 Lets look at  the photo of your nose cap  . See how the stock dips  just before the wood . Before you start  the final shaping of the forearm . ,  leave the wood a little high and thick . Put  on your nose cap  and then block san the   top of the barrel channel down  to the top edge of the  nose cap . Then come back and  bring everything in tight and smooth . Doing that will get ride of that little dip  and give you again , clean  un broken lines .

  Sane with  the belly  under the lock mortises .  Bring that area on down  so that  it blends smoothly and thinly into the trigger area .
  Thus you will end up with less block lines .
 Which will be real important on your long rifle .

 Again nice job . Not bad at all . Well done

Captchee, I really appreciate the input.  I have a couple of questions for ya though to clarify things a bit.  Here is a pic that shows the top of the wrist:
(http://i120.photobucket.com/albums/o177/gonzomann_2007/Hawken%20Flinter/34.jpg)
If I understand you correctly the angle along the top of the comb should intersect about a fourth of the way down the tang which would be about 1/2 to 3/4 inches behind the front screw?  Also the bit about not trusting the angles on castings is good to know... the misalignment of this one is probably all my doings however.
Here is a pic from when I was fitting it while the stock still has a beavertail cheekpiece, I never noticed at the time but you can see in the pic that the angle of the buttplate nose is too high.
(http://i120.photobucket.com/albums/o177/gonzomann_2007/Hawken%20Flinter/FlintHawken3.jpg)

I am familiar with the concept of the Golden Mean, but I confess I didn't apply any of the rules when I built this rifle.  I need to keep that in mind on the next one.

As for the nosecap - I was careful to use blocks when sanding, what i think happened here is my taper to the cap is way too short.  Ill attach a couple of closeup pics for you to look at an let me know what you think.... in one of them you can see a line where I had to glue a big chunk of wood when I removed way too much.  I had a lot of trouble fitting the nosecap, after a phone conversation with Wyosmith one day he gave me some pointers and I basically started over with it after doing some "damage control".

As for  the belly under the lock mortises, I thing I understand your meaning there.  I went much deeper with the trigger than I thought I would have to, I probably should have soldered some metal on top of the trigger bars  - I think that would have helped smooth out the transition.

Thanks again, I really enjoyed building this rifle and hope to continue on and improve with each one.  If you see anything else here please let me know.

Curtis
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Post by: SquirrelHeart on May 04, 2010, 12:53:26 PM
Quote from: "Wyosmith"
That is very nicely done
My complements.
:)
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Post by: ridjrunr on May 04, 2010, 01:03:01 PM
Did you build this from a blank or a pre-carve?What stain and finish did you use?Do you have in process photos?
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Post by: jbullard1 on May 04, 2010, 03:08:36 PM
The only thing I see wrong is It Aint Standing In the corner of my cabin :) Very Nice Job
Title: My first rifle build, Flint Hawken
Post by: Captchee on May 04, 2010, 07:47:56 PM
Ok let me see if I can explain this better
 Lets star with the comb
 Ill do alittle paint shop here so as to better  explain what im saying
 The red line is the  line I was speaking of .  It starts at the heal and ends approximately  at the breech  where it meets the tang  to about ¼ back
 Now the blue lines are your lines .
 This line should be one line .  But notice how the  flate of the  butt plate creates an angle that doesn’t  meet the top line of your comb .
 Now  if the comb line is a curve . Then the  transition from would to metal needs to say  even with the curve

 Now notice  with  the red line , it forces you to bring the  cheek plate down   just about the same amount as what you would take off the comb that’s above the line .
 Now IMO you lines for the drop  looks real good .running parallel to the  bottom edge of the stock
 But as you can see the belly  droops below the  line .
 Now that’s not un common .
 But I often see this from folks who are worried that they will sand into the RR channel .
  Here is how you make sure you don’t do that .
 1) measure the thickness of wood below where the RR enters the stock. Now go back under your trigger plate and drill a small feeler hole .
 Inset your RR and then slip a  wire in  the trigger plate hole . This will give you the depth of the wood both at the entry and at the breech end .  Mark the depth of each on the side of the stock and draw a line between the to makes . That line  is the bottom of the RR channel inside the stock . If you stay at least 1/8 away from it , you will be safe .

 Now  for your nose cap   the two red arrows show the high point  in you shaping . See the dip between the two .   There should be no dip


 Here is how I do my nose caps
 First I bring the stock down to around 80% shape . IE the lines are there but everything is alittle thick . Now I scribe the back of the nose cap  so that  the line is just a tad short  of where it will be when fully inlet . I then  cut into the stock  and  t remove the wood forward of the nose cap  line  just enough that the cap will slide on .  Then  I blacken the back  of the cap . Removing  the wood tell the cap fully comes back .
 Here are a couple photos to show you what I mean . now these pictures are for a poured nose cap but I think they will show you what im getting at


 now notice at this point i also have not  done the inlays .
 but it is at 70-80 % is also where i do my inlays . that way i can bring the wood right on down and y sand right across them .  when you sand the stock on down , you will end up polishing the inlays .
 this  they to will  be clean and smooth to the wood . IE if you run your finger aceos the wood and onto the inly ,  you will feel no transition . the line is smooth and clean . your finger cannot tell  where the metal starts and the wood ends

 now because i left  20% of the wood , i can then come back and sand the top edge along the barrel and  block sand a nice strait line.
 Now  as to the transition to the nose cap . IMO this should be gradual . Starting at the lock mortise and  narrowing to the width of the cap . Again making a nice clean line

 As to the depth of your triggers . 
  What I was getting at is that  from the mortise  the stock should shape to the trigger plate. Depending on the rifle  the trigger plate should be just a fraction below the mortise . . On many originals , you will see that the bottom of the mortise is very thin   and the would is shaped strait to the trigger plate . On others the wood rounds only alittle  before heading to the mortise.
 Now back of the triggers  it would help you to shape the wrist  on down so it  comes  to about 1/8 from the sides of the trigger plate.
 This line is maintained and slowly widens so as  to  hole the line of the toe plate

 Basicly what im getting at here is all your lines should flow and be un broken

 Now again . These are just suggestions. Im not saying things were ALLWAYS done this way . In some cases  they were not .

 hofuly this willhelp you on your long rifle  where keeping the lines is very important
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Post by: rickevans on May 05, 2010, 08:51:29 AM
Goodgolly son!  That is a fine first build.  May I ask where you got the patchbox? All around fine job, and best of all, you asked for and got excellent "constructive criticism" and you understand how to build the next one better. Life is good.
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Post by: butterchurn on May 05, 2010, 12:17:50 PM
Thanks, Captchee.  Your explanation is invaluable!
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Post by: SquirrelHeart on May 05, 2010, 01:19:29 PM
Captchee,

Thanks for the additional details and pics as well as the doctored photo.  A picture is just, well as they say, worth a thousand words.  Explains a lot!  I really appreciate you willingness to help out a new builder.

Rickevans-

I bought the patchbox from Muzzleloader Builders Supply.  It is a right handed patchbox.  I added the tab on the latch.  I like the patchbox, however if I had it to do over again I would attempt to make a left handed one from scratch, so it would open the proper direction.  It works just fine as it is, however.