Your TMA Officers and Board of Directors
Support the TMA! ~ Traditional Muzzleloaders ~ The TMA is here for YOU!
*** JOIN in on the TMA 2024 POSTAL MATCH *** it's FREE for ALL !

For TMA related products, please check out the new TMA Store !

The Flintlock Paper

*** Folk Firearms Collective Videos ***



Author Topic: CVA/Jukar Long rifle  (Read 1512 times)

Offline Captchee

  • TMA Forum Member
  • ***
  • Posts: 6215
CVA/Jukar Long rifle
« on: February 09, 2014, 08:05:20 PM »
Ok so as most of you know , every now and then I like to take one of these old rifles and BASH!!!! It .
Ok well more like  see how they could turn out if CVA  would have done things just a little different .
Through the years we have had many episodes of bobcats and  re shaping the two piece stock .

 But I got to thinking  since  there was only a very small  production run of the Kentucky rifles in full stock  and most have never seen one , I thought ; ok lets do a complete restock of  the two piece  stocked rifle .
 For this build we replaced the  factory flintlock with a Manton .  I also added double set triggers and new trigger guard . I made a new side plate and  also new RR pipes so as to  go to a 5/16 RR vs. the rather large 3/8+ RR. I also made a new rear sight  .

So here it is  .





making the rear sight


 the side plate


 near completion photos




 here ars some comparission shots .  also i would like to make not that the ballance point of the rifle even the patch and additional parts moved back 2 inchs



Offline R.M.

  • TMA Forum Member
  • ***
  • Posts: 810
  • TMA Member: 134
Re: CVA/Jukar Long rifle
« Reply #1 on: February 09, 2014, 09:43:44 PM »
Now that is making the silk purse out of a pig's ear. Awesome Charles, just awesome.
R.M.
 :Canada
TMA Charter Member #134   Exp. 11/14
Join the TMA. For the money, it's the best BOOM for your 15 bucks.

The tree of liberty must be watered periodically with the blood of tyrants and patriots alike..........Thomas Jefferson

Offline Riley/MN

  • TMA Contributing Member
  • ***
  • Posts: 5100
  • TMA Member: Charter Member #20
  • Location: Montana
Re: CVA/Jukar Long rifle
« Reply #2 on: February 09, 2014, 10:52:53 PM »
R.M. - That is exactly what I was going to say! Nice work Charlie!
~Riley
><>


TMA Charter Member #20


Support Traditional Muzzleloading - Join the TMA!

Offline 4-Liberty

  • TMA Forum Member
  • ***
  • Posts: 169
Re: CVA/Jukar Long rifle
« Reply #3 on: February 10, 2014, 02:00:30 AM »
Very nice! Love the engraving on the side plate!  :lt th
TMA Member #174

Offline Roaddog

  • TMA Forum Member
  • ***
  • Posts: 1580
  • TMA Member: TMA Paid Member # 247 Expires 3/15 / 2019
Re: CVA/Jukar Long rifle
« Reply #4 on: February 10, 2014, 08:53:02 AM »
As always, a true work of art. :hairy
Minnesota TMA State Representative

Member #247

Offline sse

  • TMA Contributing Member
  • ***
  • Posts: 5375
  • TMA Founder
  • TMA: TMA Co-Founder, Charter Member, BoD.
  • TMA Member: Charter Member #3
Re: CVA/Jukar Long rifle
« Reply #5 on: February 10, 2014, 09:16:33 AM »
Gorgeous...yer gettin good at this... ;)
Regards, sse

************
Consider joining the TMA...If you're not a member, you're missing out...

TMA Member #3
Exp. July A.D. 1825


Offline Captchee

  • TMA Forum Member
  • ***
  • Posts: 6215
Re: CVA/Jukar Long rifle
« Reply #6 on: February 10, 2014, 10:13:44 AM »
thanks guys . my hope  is that such  piece will get more folks into building  by showing what can be done with what they may have  in their closet

Online Bigsmoke

  • TMA Contributing Member
  • ***
  • Posts: 4278
  • TMA: Charter Member #150
Re: CVA/Jukar Long rifle
« Reply #7 on: February 10, 2014, 12:27:44 PM »
Amazing.
Just flat amazing.
Who'd of ever thought??
Good job, Cap.
John
Live simply. Love generously. Care deeply. Speak kindly. Leave the rest Up to God.

BigSmoke - John Shorb
TMA Charter Member #150  
NRA - Life
Coeur d'Alene Muzzleloaders - Life

Offline Uncle Russ

  • TMA Contributing Member
  • ***
  • Posts: 7342
  • TMA Founder. Walk softly & carry a big Smoothbore!
  • TMA Member: Founder / Charter Member #004
  • Location: Columbia Basin, Washington State
Re: CVA/Jukar Long rifle
« Reply #8 on: February 10, 2014, 12:41:40 PM »
"Silk purse from a Pig's ear"..........Very, very appropriate, and very well said Bob!

Over the years I have seen many such "Silk Purse's" that our friend Captchee has done, and each one was just a bit more impressive than the last.

One such "Silk Purse" that I distinctively remember was one where he had used the material of 'frets' on a guitar to inlay into a CVA, or whatever it was, ending up making a showpiece, and a downright proud to own rifle.

You hang tough Charlie Starks, you have the vision and the talent to make this sport  plumb proud!

Uncle Russ...
It's the many things we don't do that totally sets us apart.
TMA Co-Founder / Charter Member# 4

Offline Trois Castors

  • TMA Forum Member
  • ***
  • Posts: 334
Re: CVA/Jukar Long rifle
« Reply #9 on: February 11, 2014, 03:09:29 PM »
Thanks for showin'
Jed"3Beavers"
Ontario Canada Provincial TMA Representative[/color]
TMA#272 till 09/01/16
Friends of the Voyageur
Saugeen Paddlers

Offline KHickam

  • TMA Forum Member
  • ***
  • Posts: 182
    • http://www.bootleatherllew.com
Re: CVA/Jukar Long rifle
« Reply #10 on: February 12, 2014, 03:15:09 PM »
:toast cool
"But I swear, a woman's breast is the hardest rock that the Almighty ever made on this earth, and I can find no sign on it."  Bear Claw Chris Lapp

TMA Member #641 Expires 09/11/2012

Offline gunmaker

  • TMA Forum Member
  • ***
  • Posts: 420
  • TMA Member: 715
Re: CVA/Jukar Long rifle
« Reply #11 on: February 14, 2014, 08:01:48 PM »
Man that carving is sooo sweet.   Let's see, took a Jukar, re-stocked it.  Replaced the lock, pipes & guard.  Beginning to sound like my hatchet.  It's the one Washington threw across the Delerivance river and cut down the cherry tree. All original--except the handle replaced 2 times & head once...I like your work cap...Tom
Member#2184, 11-1-'12

Offline ridjrunr

  • TMA Forum Member
  • ***
  • Posts: 1261
  • Location: KS
Re: CVA/Jukar Long rifle
« Reply #12 on: February 14, 2014, 08:38:28 PM »
Charlie, I dont believe anyone can transform those kit guns like you do.
Once again, thanks for showing us another makeover.  :toast
HCH member
NRA member
Fluent in English and sarcasm
TMA Member #313
Expires 10/8/21

Offline Captchee

  • TMA Forum Member
  • ***
  • Posts: 6215
Re: CVA/Jukar Long rifle
« Reply #13 on: February 15, 2014, 10:33:44 AM »
Well I would agree Gunmaker .
So let me go into this alittle deep as to what I did , why and how it relates to the original  .
Lets start with the stock .
  If you look at the comparison  photos , you will notice that  the original stock was used as a template for the new stock . IE all the shaping minus the cheek piece  would be capable  of being done on the original stock . In fact I have done it , so I know that for a fact .
  Since the original Butt plate  was used , the original stock could also have a sliding  patch box added if one chose to . My stock is no wider  then the original  at the butt .
 Also notice that I have cut the  forearm length back by 2 inchs  in comparison to the original stocks length . This was done for no other reason then to give the appearance of a longer  more slim forward section. Now in  order to continue that we then have to deal with the nose cap .

Sp lets look at the nose cap  which is the original one that came with this gun . For what ever reasoning  the companies who produce this style of gun , chose to  continue the RR channel through the nose cap .   The cap is also a casting that very thick . These two things IMO do nothing but add to the fat chunkiness of the  rifles appearance and add nose weight. So  what I did was file the nose cap down so as to totally remove the RR channel on the nose cap . Thus taking the thickness of the cap down from 3/8 to 1/16th .  It also allows for one to then use the original 2 brass screws to mount the nose cap and retain the  forestock forward barrel mounting .
 It also slims the forestock  by around probably 30%.
Again this can be also don’t to the original 2 piece stock .

 Now lets talk about the  ram rod pipes . Once again these manufactures have  seem to have done everything they could to produce a fat rifle . The caliber of the rifle is only 45 . Yet they chose a 3/8 RR .  On top of that they  used turned pipes  mounted to the stock with a single screw.   Because of this the pipes have to be large and thick .  Because I slimmed down the forestock so much , the original pipes and RR,  when laid next to the stock   now make up 50% of the  thickness of the stock when viewed from the side
IMO un acceptable . But again I have used them in the past  with the original 2 piece stock and still ended up with a slimmer  rifle . Just not as slim as this one .
 Now add into  all that , the original entry pipe was just a longer  version of the forward pipes .  It is then shoved into the forearm RR hole . .
 Problem with that is that you then must drill the RR hole in the stock  to very near ½ inch
. Which in turn means the belly of the stock  is way to thick so as to keep it from splitting out
Why they chose that application is beyond me as once again it makes for  fat lines .
But by using a 5/16 RR  and replacing the pipes I then could also slim the belly down  by just a tad more the ¼ inch
   

 Lets talk about the  lock . Originally this was already a flintlock .  The owner requested a better quality lock then the original . Frankly it had seen its  better days . Now I could have rebuilt it with quality parts. But  then what would have been left would have just been the lock plate ..  First he suggested the EPL lock from L&R .  nice locks and they work. However I don’t like the double throat  locks on a long rifle .  Frankly I never have . I also wanted a small lock  with a thinner lock plate so as to give  better lines . Hence the use of the Manton which is very near the  Bailies . both of which are just a tad thinner then the Maslin that was used . So again one could have used the original lock if the so wished .
Now to the triggers .
 I have never seen one of these rifles or for that mater pistols which the triggers could not be inlet another ¼ inch deeper . In fact they could go deeper yet  if it wasn’t for the overly large RR hole  which then  restricts how  much can be taken off the  belly of the rifle .

 The owner also wanted  double set triggers .vs. the original single trigger .
 Now I could have used a CVA double set  . But the owner wanted a Davis trigger .  The Davis trigger is longer between the two triggers .

Thus the original TG would not fit as the trigger bow is about ¼ inch to narrow .So a new TG was in order .  However in doing so , what I did was  do a TG that was of the same  design as the original  . If you were to look at that TG from the bottom , you would see that its got a wider spoon  and that the over all length is  only about ½  longer .
 Now because I went with the smaller RR I was also able to inlet all this deeper and  once again slim the lines . Again both these things can be done on the original stock . Just not to the same depth  or  a person would  end up sanding through into the factory RR channel when shaping the stock .

 Now for the side plate .as I said I never liked the side plate that was factory . How or why it was chosen is beyond me its shape is just FUGGGGGGGLY .  But anyway the original is made from 3/32 plate .  So I cut a new plate from 3/32 plate .   The new plate is also long and slender  which then serves to  help in the appearance of  slenderness. Which was what we were after .
 Now all the shaping you see on the stock . Well all that can be done on the original ,  in fact I do the same shaping   when im re working an original stock .   There is just so much wood left on  the factory stocks that its very much like working with a pre-carve . Most folks don’t realize how much needs to be removed . that’s not really their fault as the factory doesn’t remove it on their finished rifles either . They also never covered  anything past finish sanding in their instructions .
The carving can also be done . But it doesn’t  finish out as nice because the original wood  chosen for the factory stocks is frankly crap  and way to soft . But it will carve if one chooses to .

So with all that what you see may seem like  everything has been replace . In fact one could say it has . But what we have actually done is held true to the original factory design . Chosen a better wood  and trued up their  faulty architecture .
 
Note : again I would like to point out that even though I have added a larger TG , double set triggers , a better lock  , a cheek piece and sliding wood patch box , the balance point of this rifle is now 2 inchs back from where the original  entry pipe would is on the original stock .
 Also  while the  wood is much harder and heavier then the original Beech , the rifle over all is  11 oz lighter .

 NOW , if one doesn’t want of cant go to this extreme, here is a rebuild tutorial that I once had on this forum . It shows  showing how one can  achieve much the same results with a two piece stock and using all your original parts .  And what the rifle would look like  if one added a simple CVA  brass patch box
 
Quote
Ok so it seems that im getting a lot of PM;s about this  so I figured I would do a photo tutorial on  how I do these ..
 Ok so  I got in a old Jukar Kentucky that a lady wants redone as a gift  for her son .
 So here it is

 ok as you can see , its in good shape and  in fact i believe  it has  never been fired . ore does have alittle serface rust , but that will clean up

so now the first thing i do is  take the gun apart . i then start with the  brass joiner and the nose cap . these will end up defining the shape .  as you can see im  going to be removing alot of material

 once i have these roughed out i  then place them back onto the stock . these photos show just how much wood needs to be removed

now next  i  move back to the trigger and  trigger guard . The triggers on these rifles are normally set very low . In other words they have a big fat belly . Also the triggers normally have a lot of  slop in them. So what I do is  take note of where the sear sets   with the hammer down and at full cock ,in relation to the lock plate  . i then mark that location on the  outside of the lockplate and transfer that  mark onto the stock . then remove the lock

 this allows me to see just how deep the trigger can go

 now you can go deeper but remember that  you  have to stay in relation  to the bottom of the rifle , which we defined by re shaping the brass joiner plate . so going deeper wont help things any .
 so as you can see i can  move the  trigger up  just over 1/4 inch . which means the Trigger guard will go up that much  as well . again i double check my  brass joiner and ,  all is well . so now we have the trigger up where it belongs

 now i deepen the Trigger guard inlet  the same amount so that it comes in contact with the trigger plate

 while doing the above will not let you get the  slim belly that a custom stock will give you , it will  slim up the rifle alot .

Ok so now we start shaping . first thing i do is proportion the forearm so that t is the same length as  mesured from the front  of the lock plate to the  front of the comb


 thus i have to cut back the  forearm, which leanghtend the forestock

 now i go up and  cut the forearm back about 3/4 of an  inch back of the nose cap

 with that done i then place the barrel back into the stock  and start my shaping  bring the forestock down to the  shape of the nose cap  , thinning it out and at the same time  reducing the depth of the Ramrod channel . carry this right on back to a couple inches in front of the lock mortices

 ok so now i  rough out the general shape of the lock and side plate mortises . making sure that their start and stop points match . while their shapes are diffrent , they must be the same leanght and width . their start and stop points must match or the  gun will look twisted  when viewd from the top or bottom

 i then remove that wood and blend the shape   in a cup shape ,up to the  tang . the mortices also  blend in with the Diagonals flats of the barrel

 now i move back and  releave the nose of the comb  cupping out each side  of the nose ,so as to start forming and defining  the wrist. which by the way will also slim down alot

 this also causes us to need to clean up the shape of the buttstock  and blend it all into the buttplate  and toe plate

 ok so after about 5 hours of work  we now have this

 to give you some idea how much wood we have taken off this rifle . remember that the barrel pins were flush with the wood of the forestock .  if  i place the pins back into the stock , they now look like this

 ok so , thats it for tonight .  I think you all can see just  how  much these rifles can be cleaned up  and how much thinner in fraim the can be .
 ill post more in a couple days.

Ok so  now we start into the actual final shaping . Cleaning up the lock mortises , wrists , butt and doing a little relief along the RR channel .
 Now , myself I have never liked the entry pipe on these so im going to change it .
So laying out my template on a piece of sheet brass  I cut it out , bend it around a drill bit that is the same size as the original pipe. Then I silver solder the two together

 Now  I finish sand to 250 grit . 


 Then whisker  and stain and oil .  so this is what we now have

 Ok so now after alittle engraving this is what we have . As you can see , much different then what we started with . Notice how  defining the wrist , relieving the comb ,  giving the  rifle some lock mortises  and taking down  and blending  the  stock into the barrel , really give the rifle a much slimmer and nicer look . doesn’t take all that much work  either

so thats it . really not all that much

Offline Hanshi

  • TMA Forum Member
  • ***
  • Posts: 948
    • http://www.martialartsusa.com
Re: CVA/Jukar Long rifle
« Reply #14 on: February 15, 2014, 12:35:11 PM »
You sure do make it look easy; that's for sure.  But speaking for myself and possibly some others, when one is afflicted with LOFT, rather than any talent, such projects become a floundering scramble through a tar pit.  You're an artist, by the way. :lt th
Young guys should hang out with old guys; old guys know stuff.