What firearm, what bore, and what lock?
I should assume these tests weren't done in wet or humid air conditions?
Is the load "compact"? Meaning the powder is fully down the breech and a touch hole pick will be able to poke into the powder, and the patched ball is well seated on the powder column.
What is the diameter of the touch hole?
Has the touch hole been picked before dropping the cock on the hammer? Mandatory at least for starters so that the most amount of chamber powder is available to receive the HEAT from the pan flash.
What pan powder kernel size, how much, and where is it located within the pan? At best very little powder should be centered in the pan and away from the touch hole.
Is the flint edge sharp and fully at 90* to the hammer and where does the flint edge strike the hammer?
There's more, but the above is a good beginning.