Sounds like a standard problem with production flinters...., it's not the lock, it's the wood. (At least I found it to be common)
When you mentioned releasing some pressure with loosening the lock screw, it gave me a hint, though I couldn't be sure unless I looked at the lock, but...,
Wood changes over time, with moisture, etc. I have found several times that wood when it swells, can push on some internal parts of a lock. I have found this only with mass produced items such as Hatfield, McCoy, Navy Arms, and Pedersoli flintlocks. The wood may be pressing on the sear, or messing with the sear spring, or another internal part(s). It's an easy fix, AND you need to have it tended to. A looser lock may leave a very small gap between where it meets the barrel and the pan..., you don't want powder collecting below the pan inside the lock mortise.
Just take a candle, and blacken the "internal" area of the lock all over, then gently replace the lock but don't tighten with the screws. Give it a gentle tap once it is seated, now tighten the screws to where you used to tighten them, and then carefully remove the lock. You should see black marks on the wood where the lock parts are rubbing, thus giving you a clue where the problem lies. You may then want to show it to a person who has installed locks to be sure you only remove what wood you should.
LD