This spring I bought a Pedersoli Northwest gun from Cherry's to get back into muzzleloading. Kinda like Mr. Van Winkle it had been about 1/4 century since I shot anything loaded from the front end. Anyway, it is a nice gun, walnut stock, reasonably authentic. Lock just great, I could get a good reliable five shots before needing to knapp or change the flint. Hmmm. Used to shoot flint from about 1960 to mid-'80's, don't recall having this problem.
I like to think I Know It All, but occasionally reality & my associates indicate otherwise. One thing I definitely do not know is how to make a #@!$%&$ flintlock spark when it is not so inclined. Got advice such as use a lead flint cap rather than leather, for a firmer grip, use finer priming, &c. Yeah, maybe helped some but still got 5 shots/flints.
Being a metallurgist I had to monkey with the frizzen, seemed too hard to me so I gently drew the temper 375F for 5 minutes or so in Wife's Oven, checking by the straw temper color I hadn't gone too hot. Might have helped, might have been my imagination.
Then I read Lt. Col. Bomford's 1823 Regulations for Proof and Inspection of Small Arms. He made the point that the relative strength of hammer (frizzen) spring and mainspring affected the amount of fire, and whether the sparks "fall fairly into the pan".
Didn't like that Pedersoli hammer (frizzen these days) spring anyhoo. Bought a $5.50 Dixie US Musket Spring, No. TP0804 and installed it. These springs have an unfinished tit so they can be made to fit a variety of locks. Mr. Van Winkle had to get over his old philosophy of measure once, cut three or four times, nevertheless in spite of incipient senility I got the thing on. It really is too large for the lock & too strong for the mainspring, no I'm not going to replace mainspring as well.
But the gun seems to spark better, I snapped it maybe five times without priming. Then went out back, snapped it a couple more times, then primed with FFFg & got another 5 ignitions (one failure, priming covered with flat layer of fouling from pan cover--my bad). This in a light Michigan snowfall.
When the weather gets better I will see how it actually works on the range.
So has anyone had similar flint life problems, how did you solve them and do you know of another frizzen spring that might be fit to a Pedersoli "Lott" lock?