Thanks to all. Hawkeye, my gun does not have any choke to my knowlege. Calipers , best I can read them, say the bore is .730 at the muzzle. I never thought about trying it without a patch...would the over shot card on top of the ball not play heck with accuracy? I will just order some .715s and some .690s and see what it likes. Two different size patches won't be that expensive to experiment with either.
Sir Michael, Kinda like you mentioned with your two .62s....I have two .62 cal rifles and one of them likes a .610 ball with a .015 patch and that combo will hardly drive down the barrel of the other rifle which prefers a .600 ball and .015 patch. It is hard for me to understand why tolerances are so "loose" in this black powder barrel industry. Imagine what would happen if say .30 cal centerfire barrels were off or differed by 10 thousandths between barrels!! Are most top brand MLer barrels not cut on modern equipment???